AssetInsight

Analytics for Equipment Reliability and Maintenance

“An advanced suite of analytics tools designed specifically for the improvement of reliability and maintenance of equipment in asset intense industries.”

Utilizing the rich history of equipment repair, overhaul and preventive maintenance tasks found in enterprise CMMS, EAM and ERP systems, the software solutions can pinpoint inefficiencies and opportunities for improvement in maintenance programs and reliability initiatives. When combined with operational historical data, patterns of failure can be determined and used to predict potential breakdown for any type of equipment well in advance of the immediate failure point. Built on best in class practices derived from experienced reliability and maintenance practitioners, the analytics tools are driven by powerful preprocessing tools and an analytics engine called the Pattern Hub.

Custom Applications:

Preventative Maintenance Evaluation

The solution to quickly understanding the efficiency of current PM systems and instantly identify bottlenecks and waste thus, transforming static programs into dynamically updated ones.

Inventory Optimization

The solution to monitoring inventory in real time, visualizing inventory levels and critical points, to create model failure/replacement intervals on SKU basis.

Reliability Assessment

The solution to analyzing metrics and events over time from multiple sources (work orders, ERP, EAM, CMMS, etc) to create statistical models of critical components for online reliability evaluation.

Predictive Failure Modeling

The solution to analyzing events and event associations from real time production and diagnosis data and PM data (work orders, CMMS, etc) to create time aware predictive models for real time failure prevention.

Advanced Troubleshooting & Guidance

The solution to create onsite guidance and expert knowledge center for efficient and accurate troubleshooting from fault detection and isolation of root cause failure in real time.

Remaining Useful Life Estimation

The solution to optimizing capital utilization and financial planning based on operating conditions, usage patterns and engineering design.